Industry News

Electric vehicle (EV) market is growing exponentially and so are the complexities with respect to the requirements concerning the working of battery packs and their management systems. One crucial aspect that is usually forgotten revolves around the BMS connector of an EV's batteries. The connector acts as the crucial link between a battery management system (BMS) and the battery cells helping in effective monitoring of the operations and data transfer. In this detailed article, we will analyze the important factors, types and criteria that need to be taken into account while selecting the BMS connectors in EVs.

Understanding the differences between wire harnesses and cable assemblies is crucial for purchasing the right electrical components for industrial, automotive, medical, or consumer electronics projects. The decision affects not just the performance of your product, but also compliance, finishes and expenses. In this guide, we will clarify the differences between wire harness and cable assembly, their applications, and tips for selecting the proper product for your project.

When choosing the connectors for your printed circuit board (PCB) designs, one of the most important decisions that you will have to make is whether to go with SMT or through hole connector mounting technology. This decision has far-reaching effects on the efficiency, cost, effectiveness, and scalability of the PCB assembly. This complete guide to understanding surface mount connectors and through hole connectors will help design engineers, procurement managers, and electronics manufacturers choose the best option for their needs.

Choosing the right kind of material for your connector housing is key to achieving excellent performance and reliability in today's competitive environment of electronic components. Knowledge of materials such as LCP, PA66, and PBT and their unique features helps you to make the correct choice.

It is important for both the engineer and the buyer to understand what is written on the connector datasheet since it will help you choose the right component for your application. The datasheet contains important information to evaluate the electrical and mechanical characteristics of the connector. This article will describe the main features you should keep in mind.

The option for the right connector in a medical device is a matter of more than just ensuring the counts of the pins, voltage, and current characteristics match, as there are so many more issues relating to connectivity that need to be considered. The choice of connector has many implications, such as that for device reliability, patients' safety, cleaning and sterilization, regulatory documentation, and the whole user experience.

Whether you are creating a patient monitor, surgical instrument, diagnostic device, imaging system, wearable product or disposable wire assembly, connectors must perform appropriately under medical conditions, not just at the engineering workstation.

In this article, we will discuss the various medical equipment connection selection guidelines, manufacturing standards, and requirements that you need to comply with in order to be approved, include ISO 13485 supplier qualification, biocompatibility requirements, ISO 10993 material specifications, sterilization resistance, IEC 60601 electrical safety, and required documentation for regulatory submission.

Choosing a connector capable of supporting high current means more than merely matching the current’s amp rating to a specific current that appears on the network diagram. In fact, under real-life working conditions, the current capacity will change because of various factors including the ambient temperature, number of contacts in operation, diameter of the wire being used, contact resistance, airflow, number of engagement cycles, PCB layout, as well as the conditions in which the connector is installed.

A connector rated for safe operation at 40 A in an ideal lab test could overheat at that same current when used in a sealed enclosure next to electronics or have many adjacent pins in the load. Thus, engineers, OEM procurement specialists, and designers need to be equipped with user-friendly high current connector derating guidelines prior to choosing wire-to-board, board-to-board or power connectors such as EV, industrial, or battery connectors.

This guide will explain how to read connector derating curves, estimate temperature rise, find realistic current capacity and derive proper margins for safe and reliable selection of high current power connectors.

FFC cables, or Flat Flexible Cables, are advantageous in a number of sectors because they are space-efficient and flexible while providing trouble-free operation in terms of proper signal transmission. This post will serve as an ultimate guide to custom FFC cable assemblies. Every detail of FFC cable assembly is described here, starting from the specifications of FFC cables and going through stiffener designs.

When dealing with electrical connections, the importance of making sure that your crimped terminals work properly could not be overemphasized. This guide is aimed at pointing out the essential points that you should keep in mind while crimping connector terminals.

With the continuous evolution of the electronics industry, connector reliability has become more critical than ever. Standards such as EIA-364, IEC 60512, and USCAR are necessary for develop engineers to recognize since they allow for evaluating connector's performances. Since connectors are used in many applications, especially in the automotive industry, it is necessary to understand their contribution. This article provides more information about these standards and the importance of testing.